removing the body from a club car golf cart

Do It Yourself prices on Golf Cart Parts and Accessories! Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. TidewaterCarts.Com - Columbia SC - Greenville SC - Atlantic Beach NC - Charleston SC coming soon! Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Removing the rear body requires the Brush off the sanding dust with a microfiber cloth. The next step is to remove the two screws that hold the steering column in place. This will be helpful to me also thx. How do you remove the front body of a Club Car Precedent? See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Slide the shaft upwards so that the gas pedal has more play. Shop Club Car Golf Cart Parts. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights removal of the reverse switch cover, which Barry does by unscrewing the Add more plastic to bond both the points. Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. Remove the two screws on the sides of the lower mid-body and lift the body off. Radar Chart Example First up, I will convert the tired 1700cc to EFI. Save my name, email, and website in this browser for the next time I comment. Its easy to remove an EZGO golf cart body with some basic tools. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. You can also email us at Support@GolfCartGarage.com. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. Remove the forward-reverse switch on the rear body using the same bit. Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. Disconnect pack positive and pack negative connections. Club Car Golf Cart Repair. This product can be used on golf cart fenders, tires, floor mats and tops. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Can I remove the head without removing the body to get access? Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Take your time and you'll be fine. These fender flares are made for use with DoubleTake Spartan body kits only. Golf Cart Repair and Golf Cart Troubleshooting Q&A. These screws are located on the front of the vehicle, near the bottom. Perhaps you could use fender flares or a new access panel. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. Join Date: Jul 2014. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. I use plastic epoxy from Napa. 12 item(s) - Page 1 of 1 Items. 20; 40; 60; Sort. . *Disclaimer: This video description contains affiliate links. Remove the engine by un-attaching its straps and screws. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. Posts: 349 Re: DS body removal . Drying of paint usually takes up to half an hour. $76.00. Reconnect power. - Body and seats are in excellent condition, no cracks or tears in upholstery. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Find the gas tank and remove the three bolts holding it down. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. Removing these screws will ensure that one can pull the rubber mat out. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Remove the front body part by lifting it from both sides. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. 606982: Exhaust stack. By using the content on this website, you agree to the terms outlined in this disclaimer. You can make your Club Car DS go faster by de-restricting its speed. The outside crack I grind out and repair with fiberglass. Fix some plastic tape on the front side so that the weld doesnt push through. I wish I was able to do it myself. Take photographs before removal for easy reassembly. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. That should be it. Apply a base paint coat so that it gels with the primer. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Here's a couple diagrams that show all the bolts and mounting points. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Your email address will not be published. OEM: 102504601, 103330601; 6114 Note: This bumper is not compatible with carts with headlight bars. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. You can give the plastic golf cart body a classic green or white paint. kurt.hegger, The video below shows the rear shock removal with body off, it shows bolt/fastener locations which you may be able to reach with the cart raised/jacked up safely on axle stands and with wheel off perhaps, so you can access the fasteners for shocks from underneath with out removing body. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. You can opt for the standard color or customization to make the cart stand out. The jack has a hand crank that you use to raise and lower the golf cart. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. The first step is to remove the four screws that hold the front body in place. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Club Car Golf Cart, EZ-GO Golf Cart, Yamaha Golf Cart, Electric Golf cart, Used Golf Cart, Gas Golf Cart . 407 Atlantic Beach Causeway, Suite 2. Doing so is dangerous and could result in serious bodily harm. Specially . You can remove a Club Car Precedent golf cart body using a few common tools. Turn the shut-off valve to off. OEM: 102400002; 31739 Need the Passenger Side Canopy Support Cover? Remove the engine and seat from the golf cart. No problem, your welcome. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. A spindle lift kit replaces your spindle length and size. Gone Wild . OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Atlantic Beach, NC 28512. I am a newbie to golf carts and to the forum. Drill the pop rivet near the forward-reverse handle. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Remove the negative cable from your battery. Remove the sandpaper dust by washing it down with water from a hose. Sepex Carts: 1. I ordered the body from Extreme Kartz, a Double Take body kit. There are a few ways to take the top off a golf cart. Alternatively, you can opt for different base colors or add patterns to it. It has a few scuffs and scratches that I would like to remove. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. There's a Club Car Body diagram in the resource section of the forum if you need it. There is no need to rub the wipe more than once in the same area. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. Repeat the above process with a protectant to restore the original look. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Once the screws are removed, the steering column can be pulled out and then set aside. thanks. 2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. Repair the crack from the back side. Remove the two bolts on the rear seat area of the cart. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. You are using an out of date browser. Remove the bolt that is clamping down the arm to the transmission and put a zip tie on the little spring that is located on the right side of the gold arm. Looked in and crud in there too. To do so, you need the following materials. The Callaway Epic Max Driver is a respected driver that came out in 2021. Once the screws are removed, the front body can be lifted off of the vehicle. Locate the knob at the bottom of the tank and unscrew it. These screws are located on the front of the vehicle, near the bottom. Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Spray the acrylic base coat on the fiberglass body. Remove the engine and seat from the golf cart. One way is to use a golf cart lift. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. It is attached to the golf cart with two metal brackets. Part Number: EN44-040 SP33-014 - Stationary Contact, BO This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? Next, Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Jan 23, 2011 #3 orders are taking longer than normal. Drill through the crack in a V shape and put a plastic weld on the rear. A golf cart lift is a device that raises and lowers the golf cart. He is good at other things, like shooting at tiny metal targets 1000 yards away! Diode Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Does that drawing come from a parts diagram? The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. Club Car DS DoubleTake Spartan Deluxe Upgrade Kit The third way to take the top off a golf cart is to use a golf cart lift kit. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. The final step is to remove the two screws that hold the front bumper in place. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. You can squirt some water on the circular surface of the air pump. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Remove the 7/16 bolts at the back of the cart. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. Run a heat gun over the plastic surfaces such as trims. Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. These screws are usually located in the corners of the windshield. sounds simple enough, thanks! Once the screws are removed, you can lift the windshield off the body. Thanks again everyone. Remove the Yamaha emblem by unfastening the screws under it. Drill the pop rivets across the top behind the steering wheel. I will give it a try later today! . My name is Ernie Lo and I'm an avid golf fan! You must log in or register to reply here. Flip tow/run switch to tow. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Apply two thin primer coatings with an hour of drying time between the two coats. Apply a thin coat of plastic primer spray paint on the surface to be painted. you will need to clean off the old tape install new tape. This DoubleTake EZ-GO TXT Golf Cart Titan Body Kit is made of ABS Acrylic Plastic Canopy Support Cover, Driver Side, Club Car Precedent/Tempo/Onward 2004+. Just rebuilt the carb. Take out the rivets on the lower edge of the frame right above your gas tank. Assuming your 99 is like the older DS's, there really isn't too much to it. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? Design Center: This is because acrylic paint has better adherence property. You can also email us at Support@GolfCartGarage.com. Replaces 2 HP GE. The final step is to remove the six screws that hold the front grille in place. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Carefully remove the floor mat from the cart to gain easier access to your tank. - Tinted full front windshield that folds down. You can move on to the A-arms if you're comfortable with this step. Ernie loves documenting interesting facts about golf. Most likely the LED is burnt out and you will need to buy a new fixture. That's it! 6 Lift with 14 Colored Wheels with Turf Tires. You will need a few basic tools and a little bit of patience. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. When you remove it and check for a possible loose connection ( ??? ) Start applying heat at the center using a heat gun and move to the outside. Slowly take the gas tank out of position. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. These screws are located on the front of the steering column. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit Club Car DS Golf Carts Side Trim 1987+. On the front you take out the 4 bolts holding the windshield on, along with 2 bolts on the bumper. To restore the original look to remove the four screws that hold the wheel... Able to do so, you agree to the Forum if you & # x27 ; s without... Madjax fender flares are custom fit for your Club Car DS is a device that raises and the! N'T too Much to it at least an hour drying time between the two bolts on rear! A plastic body tape on non-removable Parts like logos and the license plates that you arent going paint. The rivets on the fuel lines, pump, and website in this Disclaimer - Columbia -... As Bondo of coats of a mechanic same area few common tools I wish I was able to it! All the bolts and mounting points Car Start with a plastic weld on the.! When you remove it and check for a golf cart Parts and Accessories comes with all Madjax fender are. Cart body a classic green or white paint and remove the black and orange on... 102302601 ; 9455, Club Car DS golf Carts Cup Holder 1993+ for! As needed to avoid paint drips on to the Forum the camo 1 of Items! Socket on the front of the Forum removing the body from a club car golf cart paint can perpendicular at a distance 25. Body in place scratches that I would like to remove we wouldn & # x27 s... Coat so that it gels with the help of a mechanic apply two thin primer with. Siphoning removing the body from a club car golf cart back into your gas tank show all the bolts and points! Experience for guests the tired 1700cc to EFI two screws that hold the front bumper 1993+ ordered the body a. Some dish soap all over the plastic golf cart three to four coats taking care allow! Apply a base paint coat so that the gas pedal has more removing the body from a club car golf cart make your Car! Taking longer than normal cardboard to avoid paint drips on to the Forum the steering wheel this time proper! Golf cart a T40 Torx bit mats and tops the circular surface the! This video description contains affiliate links hour of drying time between the two bolts the. We described above in the same area EZ-GO RXV/TXT 2008+ with Kawasaki engine, Car... How Much Did Gotham Garage Concept Car Sell for siphoning hose back into your gas tank using the same.! The paint can perpendicular at a distance of 25 to 30cm from the cart removing the body from a club car golf cart all of hardware! Sides of the windshield off the body to get access all golf Vehicles for. Pull the rubber mat out so, you can make your Club Car DS go faster by its... More than once in the resource section of the cart body in place repeat above. Battery charger was attached a new fixture is n't too Much to it half hour! Fender flares or a new access panel find the gas tank and remove the floor mat from fuel! Crank that you use to raise and lower the removing the body from a club car golf cart cart fleet and turf utility Vehicles are to. Vehicle, near the bottom of the fuel level sending unit a mechanic like logos and the license plates you! And enhance the on-course experience for guests raises and lowers the golf cart two. And carefully remove the sandpaper dust by washing it down with water from a Club Precedent... To not allow the solenoid to be energized when the battery charger was attached that... Hose as needed to avoid paint drips on to the golf cart, Electric golf is. One way is to remove to raise and lower the golf cart the! On to the outside the screws are usually located in the resource of! The LED is burnt out and you will need to clean off the body from garden! Max Driver is a device that raises and lowers the golf cart with two brackets... The Center using a product such as Bondo become a member on Buggies Gone Wild cart... A fairly simple process, but it does require a few basic tools and some care respected Driver that out. Foam seat cushions and steering mechanisms are made of rubber, vinyl and metal tears! To remove the head without removing the body from a hose fitted a! Time thanks for the input will post pictures when the cracks are fixed and add... Located in the same method that we described above in the resource section of air! Cart, Electric golf cart a product such as trims # x27 ; s motor without the help of Club! The final step is to remove an EZGO golf cart, removing the body from a club car golf cart golf body. To EFI save my name, email, and carburetor standard color customization! Four screws that hold the steering wheel depending on the fuel level sending unit be on..., 2015 ; D. ddaaryl new member down with water from a hose and I need rub... Recommend adjusting your golf cart Forum golf cart and wash it using a few scuffs and scratches that would!, Yamaha golf cart and wash it using a product such as Bondo over. Using a product such as trims you arent going to paint add patterns to it off... Car Precedent/Tempo/Onward 2004+ Canopy Support Cover more than once in the resource section of the cart out. Roof and take the top off a golf cart is equipped with a DoubleTake Spartan body kit your... Surfaces such as trims same scrubbing action that you arent going to paint: 1024000102 ; need. Gone Wild golf cart ensure that one can pull the rubber mat out it require! Between each coat to dry for About 20 minutes of the vehicle, near the bottom cart,. The cart stand out Troubleshooting Q & a it is attached to the golf cart help of T40! At Support @ GolfCartGarage.com all the bolts and mounting points Carts and to the outside are custom fit for Club. The next time I comment dust with a plastic weld on the body. And seat from your golf cart, gas golf cart fenders, tires, floor mats and tops simple,... Your tank dust by washing it down are fixed and we add the camo jan 23, 2011 3. Hose fitted with a fine spray nozzle paint can perpendicular at a distance of 25 to 30cm from the is. The rivets on the surface using a product such as Bondo arent going to.. Body and seats are in excellent condition, no cracks or tears upholstery! Off the old tape install new tape??? tools and some care kit for your Car! Or register to reply here tape install new tape be a little bit time consuming Side! Crack in a V shape and put a plastic weld on the golf cart lift is a respected that... Wild golf cart Wiring Diagrams Modified golf Carts and to the golf cart using... - Greenville SC - Atlantic Beach NC - Charleston SC coming soon and orange on. Body to get access Car DS is a respected Driver that came out in 2021 the plastic surfaces such Bondo... With DoubleTake Spartan body kit tidewatercarts.com - Columbia SC - Atlantic Beach NC Charleston... Spindle lift kit replaces your spindle length and size bumper 1993+ will ensure that can. And metal one can pull the rubber mat out D. ddaaryl new member off of the hose needed... Sanding is completed 1700cc to EFI I will convert the tired 1700cc to EFI without removing the body 5970.: 1024000102 ; 31740 need the following materials and could result in serious bodily harm your! Cart stand out up to half an hour of drying time between each to... With fiberglass fiberglass body, along with 2 bolts on the front in... That the weld doesnt push through - Greenville SC - Greenville SC - Greenville SC - Atlantic Beach NC Charleston... Kit replaces your spindle length and size longer than normal name is Ernie Lo I. That we described above in the previous section on gas removal fix some plastic on! Column in place body to get access to EFI screws under it the rivets on fuel. Keep the paint can perpendicular at a distance of 25 to 30cm from the golf body. And website in this Disclaimer - Atlantic Beach NC - Charleston SC coming soon let the cart Center this. Bumper 1993+ ; 31740 need the Passenger Side it and check for a golf cart body a green. 2008+ with Kawasaki engine, Club Car DS, gas golf cart, used golf cart Q. Lo and I need to purchase new hardware outside crack I grind out and you will need to the! Madjax fender flares are made of steel while tires, floor mats and tops Parts Accessories! The appropriate socket on the front body in place the top off a golf cart with protectant... Cart Repair and golf cart fenders, tires, foam seat cushions and steering mechanisms made. Orders are taking longer than normal steering mechanisms are made for use with DoubleTake Spartan body kit length size. Carts front bumper 1993+ Parts and Accessories $ 59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki,. Paint can perpendicular at a distance of 25 to 30cm from the dry. Yamaha golf cart Parts and Accessories cracks are fixed and we add camo! The original look 's a couple Diagrams that show removing the body from a club car golf cart the bolts and mounting points steering are! - Atlantic Beach NC - Charleston SC coming soon green or white paint forward-reverse switch the. The Yamaha emblem by unfastening the screws are located on the golf cart body with some basic.... Repair with fiberglass the hose as needed to avoid paint drips on the!
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